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Volvo and Mack Issue Recalls Over Lighting and Door Safety Defects

Federal safety regulators have flagged critical defects in recent model year trucks, impacting thousands of operators on the road.

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Greensboro, North Carolina — Federal safety regulators have flagged critical equipment defects affecting thousands of Volvo and Mack commercial vehicles from the 2025 and 2026 model years. The National Highway Traffic Safety Administration announced separate recall campaigns targeting faulty trailer lighting systems and door latches that could compromise safety during standard operations. For any CDL-A driver hauling freight across the highway system, equipment reliability remains paramount to maintaining compliance and avoiding costly roadside inspections.

Volvo Trucks North America initiated a recall for more than 2,000 VN commercial vehicles due to a manufacturing defect within the trailer body control system. An improperly built body control module can cause total failure of trailer lighting functions while towing loads. Drivers will typically spot the issue via a dashboard warning alert indicating a loss of communication with the trailer input and output module. Operating without functional trailer brake lights or turn signals creates severe collision hazards for motorists sharing the highway.

The identical lighting malfunction impacts a smaller group of Mack Pioneer trucks built across the same production cycles. Volvo documented 28 field incidents and 204 warranty claims linked to 176 individual vehicles, though no crashes or injuries have been formally reported. Dealership networks for both brands will swap out the defective module free of charge for affected owners. Official notification letters are scheduled to land in mailboxes by mid-November, while owner-operators can verify recall status using specific manufacturer hotline numbers.

What This Means for Drivers

Professional drivers operating late-model equipment must check their dash displays immediately for communication warnings tied to the trailer body control module. Fleets utilizing these specific Volvo and Mack platforms need to schedule dealership service appointments promptly to avoid compliance violations during scalehouse checks. Maintaining operational trailer lighting is a fundamental requirement under federal safety standards to keep freight moving safely.

Industry Reaction

Equipment recalls of this scale demonstrate the complex electronic integration found in modern Class 8 trucks, where a single faulty module can disable critical exterior lighting. Major trucking companies hiring new talent depend on robust manufacturer support to keep shop downtime to an absolute minimum. Owner-operators and OTR truck driver professionals must remain vigilant regarding component recalls that directly impact daily highway safety.

Key Points

  • Volvo is recalling over 2,000 VN trucks from the 2025 and 2026 model years.
  • A defective body control module causes total trailer lighting failure while towing.
  • Mack Pioneer trucks from the same model years face the identical lighting defect.
  • Authorized dealers will replace the faulty modules at zero cost to vehicle owners.

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Photo by Chris F on Pexels

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Carlos Vega
Born in Laredo, Texas, Carlos grew up around cross-border freight and has covered US-Mexico trucking corridors, port logistics, and fuel markets for trade publications since 2017.