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Real-World Data Challenges Assumptions on Electric Semi Viability

New findings from NACFE’s latest depot study show electric tractors are handling heavy-duty regional hauls better than skeptics predicted.

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SACRAMENTO, CA — The North American Council for Freight Efficiency (NACFE) is currently wrapping up its Run on Less: Electric Depot program, a rigorous three-week field study that has yielded unexpected performance data for battery-electric heavy-duty tractors. Running from September 11 through September 30, the program monitored 10 distinct depots to test whether electric trucks can scale beyond pilot programs into high-uptime, return-to-base operations.

For the average CDL-A driver, the transition to electric power has historically been viewed with skepticism regarding range and downtime. However, the data from this study suggests those concerns are fading as charging infrastructure improves. At PepsiCo’s Sacramento facility, Tesla Semis logged 806 miles in a single 24-hour window, aided by 750-kilowatt fast-charging stations. This level of performance is beginning to shift the conversation from whether these vehicles can work to how effectively they can integrate into existing regional logistics chains.

The study specifically examined high-uptime, slip-seat applications, a common setup for many OTR truck driver routes. Industry experts, including those from RMI, initially feared that electric fleets would require more trucks to handle the same workload as diesel, which would inevitably bloat operational costs. Instead, the combination of megawatt-level charging and high-capacity battery packs is proving capable of sustaining intense duty cycles. For instance, a Freightliner eCascadia at a US Foods depot maintained a full day of stop-and-go deliveries and still returned to the yard with significant unused energy, demonstrating that these trucks are far from 'tired' at the end of a shift.

What This Means for Drivers

Professional drivers can expect to see more of these electric units as trucking companies hiring for regional and drayage routes look to optimize their power grid usage. While the cabin environment and driving dynamics differ from traditional diesel, the reliability in stop-and-go traffic is actually superior to combustion engines, which often struggle with emissions management under low-load conditions. As this technology matures, owner-operator opportunities may evolve to include managing these sophisticated charging cycles alongside standard freight logistics.

Industry Reaction

The broader trucking industry is closely watching these results to determine if electric vehicles will eventually displace traditional diesel in regional hauling. Mike Roeth, executive director of NACFE, noted that the performance of these trucks represents the 'art of the probable,' as real-world freight is being moved without the reliability issues that once plagued early electric prototypes. While the industry is still waiting for the final payload data to be released in October, the consensus is that electric heavy-duty vehicles are becoming a viable tool for carriers looking to maximize efficiency during peak hours.

Key Points

  • Tesla Semis at the PepsiCo Sacramento depot completed 384 miles on a single charge.
  • Freightliner eCascadias showed high efficiency in intermodal drayage at Schneider’s South El Monte depot.
  • The program tracked 10 different depots to test scaling from one or two trucks to fleets of 15 or more.
  • Electric trucks are demonstrating the potential for vehicle-to-grid (V2G) integration during off-peak hours.

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Photo by Mario Spencer on Pexels

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Ray Kowalski
Veteran OTR driver turned industry writer. Ray logged over 1.5 million miles across 48 states before trading the cab for the keyboard. He covers FMCSA regulations, hours of service, and anything that affects a driver's logbook.